VINAMOLD - HOT MELT MOULDING COMPOUNDS
Vinamold compounds are arrange of flexible mould-making materials that provide
the ideal method for casting Concrete, plaster, Glass fibre and Polyester resins.
Vinamold is tough, re-usable and offers the most cost effective alternative to other mould
making materials. Vinamold is very well established, having been the leading hot melt
compound for thirty years. Both in the United Kingdom and all over the world, Vinamold is
being successfully used in recreating originals in a variety of materials.WHAT IS VINAMOLD?
Vinamold mould making compound can be used in the
creation of a range of moulds from the simple to complex: available in three colours -
representing 3 hardnesses, each of which is ideal for a variety of casting materials. It
Is a highly plasticised PVC compound giving both a flexible and durable product that is
non-toxic and meets the safety requirements for children's' toys.
Yellow:The hardest material - For use with large moulds and
thin sections. For use with all the recommended casting materials.
Red:The most flexible - General purpose, particularly
recommended for GRP laminates and Plaster (Natural available without pigment).
White:Combines flexibility with toughness - Ideal for
concrete and Polyester resin. You can combine different colours to achieve intermediate
flexibilities.
WHY USE VINAMOLD?
Cost Benefits: Reusable (by melting down
discarded moulds). The same mould can be used for numerous castings.
Detail: Exceptional detail reproduction.
Flexibility: Material retains flexibility whilst remaining tough.
Multiple choice: Choice of grades for different applications.
Material properties: Built in release agent.
Safety: Non-toxic provided the usage instructions are followed.
HOW TO USE VINAMOLD
To use Vinamold you require a melting pot. These can
vary in capacity up to 250 litres. A case then needs to
be constructed and heated Vinamold poured on the master.
Once cool, the Vinamold mould is ready for use.
For further information on the production of moulds, refer to the detailed instructions.
WHERE TO USE VINAMOLD
Vinamold has many applications in Construction, Interior
Decoration,
Ornamental, Education and Souvenirs. Here are Just a few of the applications that
Vinamold has been used as a mould for:
Construction:
Prefabricated concrete panels, paving, decorative
panels, ornaments, roof tiles.
Interior Decoration:
Ceiling and wall embellishments, coving, cornices,
friezes decorative effects, furniture, mirror picture surrounds, false beams - wood,
stone, brick simulation, doors, plaques, etc. suspended ceiling, acoustic and thermal
Insulating tiles.
Souvenirs:
Replicas of antique Items, figurines, dolls heads,
masks, historical replicas.
Arts and Crafts:
Sculpture replicas, fossil casts.
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GELFLEX -
Reusable Flexible Mould material
GELFEX is the registered name for certain remeltable compounds developed to form
moulds of the required flexibility for casting Plaster of Paris (Gypsum) cement,
thermo-setting resins, wax, etc. The tensile strength of GELFLEX added to its
flexibility allow objects with deep undercuts to be removed from the mould without damage.
GELFLEX compounds are reversible gels which retain their degree of
flexibility throughout their working life, unlike some mould making materials.
Technological advances, particularly with heat stabilisers, have evolved a new generation
of mould making compounds which are distinctly superior to the various grades previously
used. These new grades, HARD (H.G. BLUE) and SOFT (S.G. NATURAL) satisfy a vast range of
requirements and any intermediate degree of hardness or flexibility can be obtained by
mixing the grades in the required proportions.
Characteristics of GELFLEX
| REUSABLE |
Discarded moulds can be remelted without the addition of unused GELFLEX,
to produce new moulds. |
| ECONOMICAL |
More remelts due to improved heat stability. |
| DEEP UNDERCUTS |
Casting pulled from mould without tearing. |
| DURABILITY |
Increased toughness. Complex moulds with deep undercuts produce many
castings. Hundreds can be produced from some less complex moulds. |
| SHRINKAGE |
After prolonged storage of moulds, linear measurements show no reduction
in length. |
| NO RELEASE AGENTS REQUIRED |
GELFLEX contains a release agent,
sufficient for most purposes. |
| GLASSFIBRE |
Test with polyester resin have shown no sign of stickiness. |
| QUALITY CASTING |
Reproduction of fine detail castings in plaster, cement, wax and
thermo-setting resins, including polyesters for glassfibre reinforced
plastics (GRP). |
| Gelflex Grades |
Temperature ranges for both grades |
HARD GRADE (HG BLUE)
SOFT GRADE (SG NATURAL) |
MELTING 150-165 deg.C
POURING 140-150 deg. C. |
Gelflex weight/Capacity/Volume equivalents
25 kgs = 25 litres = 5.5 gallons
1 kg = 61 cu.inches = 1000 cu.centimetres
1 gallon = 4.6kgs = 4.6 litres
Observation
The original object from which a mould is to be made is known as the MASTER, copies of the
MASTER are known as REPLICAS. Both of these are referred to in this brochure as
MODELS whether they are cornices, figures or any other object. The product extracted from
the MOULD is the CASTING.
Melting and pouring Gelflex
When GELFLEX has been melted at the specific temperature
in a thermostatically controlled tank (see melting equipment) and run into a bucket, it
must be left to allow the temperature to fall to the specified pouring temperature,
measured with a thermometer, before pouring; this will also allow any air bubbles present
to rise and disperse. Then the GELFLEX should be poured
into the mould case at the lowest point; avoid pouring directly on the model.
Thermometers can be obtained from Proplastics Ltd.
If a thermostatically controlled pot is used (see Melting Equipment), the size will
determine whether the GELFLEX temperature is reduced in
the pot or in another vessel before pouring into the mould case.
For small melters the GLEFLEX, which is supplied
pre-cut into two-inch cubes, should be cut into one-inch cubes or smaller. Load the
melter to not more than one-third of its capacity and when the bottom of the load is
melted, stir and mix, then replace the lid. As the melting progresses ass the
remainder of the cut pieces as required, stirring as necessary. Before pouring
ensure that the temperature is as specified.
Remelting Obsolete Moulds
Before cutting up old moulds for remelting they should be cleaned with hot soapy water or
a weak solution of household detergent and water. Paraffin, white spirit or organic
solvents must not be used.
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